Dale Press Independent Publishing

A beginner's guide to bookbinding tools and materials

Start with less than you think you need

Bookbinding has a reputation for needing a workshop full of presses, guillotines and mysterious irons. The truth is gentler. A handful of simple tools — a bone folder, an awl, a needle and some linen thread — will let you repair a worn paperback, stitch a pamphlet for a local history group, or make a small hardback from scratch. In community publishing, where budgets are tight and enthusiasm is high, this matters. Heritage groups, repair cafés, parish magazines and library friends’ associations all produce and preserve books on a shoestring. The craft rewards patience more than equipment. Start with a few honest tools, learn how they behave, and add the rest only when a project genuinely asks for it.

The core hand tools and what they actually do

You can begin with a kit that fits in a small tin. Buy good quality where it counts, because cheap tools frustrate beginners. Here is the short list that will carry you through most early projects.

  • Bone folder — a polished bone or Teflon creaser. Use it to score and fold paper, burnish glued seams, and rub down endpapers. It is not a ruler; it is an extension of your thumb.
  • Awl — a slender, sharp awl for punching holes through signatures and covers. A bradawl from a hardware shop can work, but a bookbinder’s awl has a finer taper and makes cleaner holes.
  • Needle — a blunt-tipped bookbinder’s needle or a sturdy tapestry needle. Sharp needles split thread and pierce your finger; blunt ones find the hole you already made.
  • Linen thread — 18/3 or 25/3 gauge. Linen is strong, does not stretch like cotton, and holds a knot. Buy a spool; it lasts for years.
  • Beeswax — run your thread across a block before sewing. It reduces tangling, strengthens the thread and helps knots sit tight.
  • Scalpel or craft knife — a fresh blade for trimming paper and board. Change blades often; a dull blade tears.
  • Metal ruler — 30 centimetres, steel, with a cork backing if you can find one. Plastic rulers get nicked and lie to you.
  • Cutting mat — self-healing, A3 size. It protects your table and keeps your blade from skating.

Glue, brushes and the discipline of restraint

Most beginner disasters come from too much glue. Use acid-free PVA, sometimes thinned with a little water or mixed with wheat paste for a slower, more forgiving adhesive. A flat brush about 25 millimetres wide is ideal — synthetic bristles are fine, but a hake brush holds glue evenly and cleans up easily. Keep a small pot for mixing and a damp cloth for your fingers.

When you glue a spine, aim for a thin, even film. If you can see white, you have used too much. Press glued work under a weight — a pile of heavy books is a perfectly good press — and leave it overnight. For hinges and endpapers, use a piece of waste paper to mask the areas you do not want glued. In community workshops, this is the lesson that saves the most books: less glue, more time under weight, and a clean cloth to hand.

Paper, board and cloth: reading the grain

Paper has a grain direction, and ignoring it will make your book fight you. Fold a sheet one way, then the other. The fold that feels smoother and stays flatter is with the grain. Always sew and fold with the grain. For pages, choose acid-free paper of 80–120 gsm for text blocks, and heavier paper for endpapers. Local heritage projects often reproduce old photographs and maps; check that your printer’s paper is acid-free if the book is meant to last.

  • Greyboard — 1.5 to 2 millimetres thick for covers, 1 millimetre for spines. It cuts cleanly with a scalpel and a metal ruler.
  • Book cloth or buckram — for durable covers. Book cloth has a paper backing that takes glue without strike-through.
  • Decorative paper — marbled, patterned or plain, for endpapers and cover panels. Paste it with a thin glue and smooth it down with your bone folder.
  • Mull or muslin — a loose woven cloth that reinforces the spine after sewing. A strip about 50 millimetres wide is plenty for a small book.

If you are publishing a community history pamphlet, a simple card cover and a three-hole pamphlet stitch is entirely respectable. It is also how many local heritage booklets began.

Your first three projects

Begin with a pamphlet. Fold three to five sheets of A4 paper in half, nest them, and punch three holes along the fold with your awl. Sew a simple figure-of-eight stitch with waxed linen thread, tying the ends inside the centre. Add a card cover and you have a finished booklet. This is the workhorse of community publishing — cheap, quick and charming.

Next, try a single-section hardback. Sew the section onto tapes or cords, glue the spine, add mull and endpapers, then case it into greyboard covered with book cloth. It takes an afternoon and teaches you the whole sequence. Finally, repair a worn paperback: tighten the hinge with a thin line of PVA, press it under weight, and reinforce the spine with a strip of mull or paper. Practise on a book you do not love first.

Where community and heritage meet the workbench

Bookbinding is a local heritage craft. Every town once had a binder, and many still have one hidden behind a shopfront or working from a shed. When you learn these skills, you join that lineage. You also become useful: libraries need damaged paperbacks revived, history groups need pamphlets stitched, and archives need simple enclosures for fragile documents. A community workshop — a few tables, a shared cutting mat, a pot of glue — can teach a dozen people in an afternoon. The tools are modest, the materials are affordable, and the results are books that stay in the neighbourhood. That is the quiet power of this craft. Start with a bone folder and an awl, and see where the stitching takes you.